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Applications

Dissimilar Metals

Dissimilar
            Metals

The solid-state nature of the ultrasonic bonding process used in UAM permits joining of dissimilar metals without the formation of brittle intermetallics as seen in fusion processes.  A wide range of material combinations have been sucessfully bonded using ultrasonics.  This unique ability allows for a series of useful engineering applications:

  1. Cladding – The layering of an expensive material onto a bulk substrate of a cheaper material.
  2. Embedding – The low temperature process allows embedding of all manner of wires, fibers, and sensors into a metallic susbstrate.
  3. Functionally Graded Laminates - Metal plates can be designed with through thickness property variation by grading the mixture of metals through thickness.

Dissimilar
            Metals